Packaging Solutions Built Around Your Exact Requirements
When standard catalog solutions don't fit your container, your regulatory environment, or your application process — our engineering team builds one that does. Precision-engineered, fully qualified, and delivered to specification.
What We Can Engineer for You
Six core custom engineering disciplines — each backed by our in-house team and ISO-certified quality management system.
Custom Die-Cut Engineering
Precision tooling for any container geometry — from non-standard vial profiles to complex auto-injector shapes. Our in-house die-cut engineering team designs and produces tooling to exact specification.
- Any container geometry or profile
- In-house tooling design and fabrication
- Tight dimensional tolerances (±0.1mm)
- Rapid prototyping and sampling
- Automated application compatibility testing
Specialty Substrates
Beyond standard polypropylene — we source and qualify specialty films, papers, and laminates for extreme environments, unusual surface chemistries, and demanding regulatory requirements.
- Cryogenic-grade films (down to -196°C)
- Autoclave and gamma-radiation resistant
- Silicone-free and latex-free options
- High-clarity and frosted finishes
- Tamper-evident and void materials
Complex Print Configurations
Multi-colour, variable data, serialization, and specialty finishes — including holographic foils, tactile varnishes, and Braille embossing — all produced in a single pass where possible.
- Up to 8-colour flexographic printing
- Inline serialization and 2D barcoding
- Holographic and metallic foil stamping
- Braille embossing to EN ISO 17351
- Tactile warning triangles
Booklet & Multi-Layer Labels
Expand label real estate without changing container size. Our booklet and peel-and-reveal labels deliver multi-language content, patient information, and full regulatory text in a compact format.
- Peel-and-reveal multi-layer construction
- Booklet labels up to 32 pages
- Multi-language configurations
- Resealable and non-resealable options
- Integrated patient information leaflets
Regulatory & Compliance Engineering
Our regulatory affairs team works alongside your QA to ensure every custom solution meets the applicable standards — from EU FMD serialization to FDA labeling requirements and ICH stability guidelines.
- EU FMD / DSCSA serialization compliance
- FDA 21 CFR Part 801 labeling
- ICH Q1B photostability testing support
- USP and EP material compliance
- Full documentation and CoA packages
Rapid Prototyping & Sampling
From concept to qualified sample in days, not weeks. Our prototyping workflow is designed to accelerate your development timeline without compromising on quality or regulatory rigour.
- Digital proofing within 24 hours
- Physical samples within 5 business days
- Application testing on customer containers
- Stability sample sets available
- Full change control documentation
From Brief to Batch Release
A structured, fully documented engineering process — designed to integrate seamlessly with your QA and development timelines.
Discovery & Brief
We review your container specs, regulatory environment, and application requirements.
Engineering Proposal
Our team produces a detailed technical proposal with material and construction options.
Prototyping
Digital proofs and physical samples produced for your review and application testing.
Qualification
Full qualification documentation, CoA, and stability data provided to your QA team.
Production
Validated production runs with full traceability and batch release documentation.
Engineering Expertise Built for Pharmaceutical Complexity
Our custom solutions team combines deep materials science knowledge with pharmaceutical regulatory expertise. We don't just print labels — we engineer packaging components that perform reliably through your entire product lifecycle.
Have a Packaging Challenge?
Send us your container specs and requirements. Our engineering team will review your brief and respond with a technical proposal within 2 business days.